Zip Tie Sorter 4/8/11/14 in - Backstage cart lip (one piece, strongest)
======================================================================

What it holds: Zip ties stood up by length (4, 8, 11, 14 in) plus bongo ties; 345 mm long, needs a 350 mm bed

PRINT SETTINGS
  Filament:  PETG
  Walls:     5
  Infill:    35% gyroid
  Orientation: the files are already oriented for printing. Put them on the plate as they load;
               don't rotate them.

FILES AND SUPPORTS
  - clip_KB_zip_tie_sorter.stl  (supports: no)

HOW IT MOUNTS
  BACKSTAGE CART LIP (ONE PIECE, STRONGEST)
    The cart-lip slot is printed into the holder, so it is one piece and as strong as it gets.
    Hold it tilted, hook the slot over the upright lip on the edge of a Magliner / Backstage-style cart
    shelf, and rock it down until it sits flat against the side.

    Notes for this holder: One piece with the native Magliner / Backstage cart-lip mount (the shipped part). Prints on its end (y1 face, deepest bay on the bed), no supports.

HOW IT WORKS
  A mixed bag of zip ties wastes time. Here every length has its own bay, engraved on the front, and the ties stand up so you pull one by its tail without looking.
  Bays (inside, out from the cart x along the cart)

  - 4 in (102 mm, 18 lb class): 24 x 26 mm, 62 mm deep
  - 8 in (203 mm, 50 lb class): 24 x 36 mm, 153 mm deep
  - 11 in (279 mm): 24 x 36 mm, 224 mm deep
  - 14 in (356 mm): 24 x 36 mm, 290 mm deep
  - Bongo ties: 24 x 40 mm, 72 mm deep, so the shock-cord loops stand out of it
  Each bay's depth matches its tie length, so 40-66 mm of every tie shows above the rim: the short ties are not lost at the bottom of a deep pocket. An 8 in bay holds about 100 ties of 50 lb class. The rim slopes 6 mm down toward you so the tails fan out a little. Ties cannot bounce out: they would have to jump the full depth of the bay. Each bay has a 2.5 mm drain hole.
  The bays sit in one row along the cart, so the part sticks out only 35 mm. The deeper bays step down the cart side like stairs. The ties are light, so one mount block is plenty.
  Numbers

  - Sticks out 35 mm from the cart side (ties stand up to 66 mm above the rim, which is 4-10 mm below the deck)
  - Hangs 303 mm below the deck
  - Needs 45 mm of flat cart side below the lip for the back plate. Below that, the part stands 4 mm off the cart
  - Overall 52 x 191 x 345 mm (out x along the cart x tall)

OTHER MOUNTS
  The same holder also comes ToughBuilt bar (one piece), Dock (swap between mounts), Mountless (desk, shelf, case or screw to a panel). Pick the mount on the site: https://cart-tools.sdos-placeholder.workers.dev/#kb-zip-tie-sorter

TEST THE FIT FIRST
  Carts, bars and tape rolls vary a little. Before a long print, print the small fit test from the
  Test pieces section of the site (or this part at low infill) and check it on your own gear.

Not affiliated with or endorsed by Magliner, Backstage Equipment, ToughBuilt, Milwaukee, Hollyland, Eartec, Sekonic, Inovativ, Matthews or Manfrotto. Brand names only say what a holder fits.
